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John Deere 40/90 Series corn heads

The Calmer upgrade kit solves many
of the mechanical problems with the
John Deere 40 and 90 series corn heads.
The kit enables your corn head to perform
better than new and at a fraction of the cost
of a new or chopping corn head.
100% satisfaction guaranteed!

BT Chopper Stalk Rolls

Through the integration of multi-length blades,
Calmer Stalk Rolls have a patented “open window”
feeding chamber, which guarantees the efficient
flow of cornstalks into the row unit to
become processed into “confetti-like” pieces
by 20 razor-sharp blades.

Multi-Zone Beveled Stripper Plates

Our patented stripper plates have a wider
front opening to help prevent the bulldozing
of cornstalks when slightly off the row. The
beveled stripping area emulates the bottom
portion of the corn ear to help reduce
butt shelling problems and trash intake.

Slow Down Kit

calmer’s patented “slow down” kit includes
a new drive and idler sprocket combination,
which slows down just the gathering chains by 25%.
This reduces trash intake, decreases kernel loss
and increases the longevity of the sprockets and chains.

Grass Knives

Calmer grass knives are designed specifically for
the bt chopper’s redesigned nose cone and
helps prevent the back wrapping of grasses
along the waterways or in heavy vegetation.

John Deere 40/90 Upgrade
Kit Explained

Follow along with Marion as he explains the Full Calmer BT Chopper® Upgrade Kit offered for the John Deere 40 and 90 series corn heads. He describes in detail how the Calmer Upgrade Kit is one of the most advanced corn head systems in the industry that will note only enable your older John Deere corn head to perform better than a new head, but also make you more money by reducing a pass across the field, eliminating the chopping of stalks, improving planting operations, and increasing yields.

Satisfaction Guaranteed or your money back!

Compatible with John Deere Models:

443 – 444 – 643 – 843 – 1243

693 – 893 – 1293 

3 STEPS

follow our recommended steps for maximum performance

Step 1

BT CHOPPER®

STALK ROLLS
AND GRASS KNIVES

Reliable stalk rolls are critical to a top-performing corn head. That’s why Calmer invented the World’s Only All-Weather Stalk Roll™ known as the BT Chopper®, which is the only roll in the industry with a patented “open window” feeding chamber for the superior feeding and processing of stalks in all crop conditions.

The 10 razor-sharp knives on each stalk roll cut, chop and shear cornstalks into confetti-like pieces for accelerated decomposition. As a result, you’ll be able to reduce a management pass across the field, improve your planting experience and increase yields. Calmer Grass Knives match the curvature of the  BT Chopper’s® redesigned nose to  prevent the back wrapping of grasses.

STEP 2

MULTI-ZONE BEVELED STRIPPER PLATES

multi zone beveled stripper plates from calmer features

“The multi-zone beveled stripper plates make for smoother feeding, are less row sensitive and great for slopes and curves.”

Mike Shaw

Ogden, IA

Multi Zone Beveled Stripper Plate Calmer Kit

Reduce Butt Shelling and

Decrease “Trash” Into Combine

Calmer’s Patented Multi-Zone Beveled Stripper Plates have a wider front opening that helps minimize the bulldozing of cornstalks when not fully aligned with the row. This wider retrieving area is flat to reduce ear wedging problems and beveled in the back stripping area to allow the stalk rolls to engage the ear shanks, leaves and husks, which significantly reduces trash intake into the combine. The patented beveled edge emulates the rounded bottom of the corn ear to help reduce butt shelling problems by displacing the energy around the base of the corn ear.

Are you experiencing other stripper plate problems? Learn more

STEP 3

Slow Down Kit Chains and Sprockets 

gathering chain speed modifying sprockets

“I have been using Calmer Chopper Rolls and trash reduction kit since 2010. Recently traded heads and the first thing I did was remove brand new JD rolls and put Calmer Choppers on. Since I started using Calmer products I’ve had 5 neighbors update their corn heads to Calmer products!”

– Randy Warner
Rock Rapids, IA

By slowing down gathering chains by 25% with Calmer’s smaller 6-Tooth Drive Sprockets, trash intake can be reduced by an average of 61%. Calmer’s larger 9-Tooth Idler Sprockets improve the chains’ grabbing ability in both normal and adverse crop conditions and allows for a standard-size gathering chain to be used. This new-and-improved, non-greaseable idler sprocket is solid-steel and has a replaceable bearing for increased life and lower maintenance. Longer-lasting Chrome-Pin Gathering Chains are sent with all Slow Down Kits.

Big picture Economics

Calmer upgrade parts are premium products that pay for themselves. Hear IL farmer, George Roberts, talk about the cost of maintaining his corn head and the economic benefits of installing Calmer parts. Every cost has a value and looking at the soil health, nitrogen return, ease of planting and increased yields all have economic benefits that impact on your bottom line.

complete the roi plan to see how IT PAYS TO RUN CALMER PRODUCTS!

OEM PROBLEM

 No Feeding Chamber

No stalk roll will perform properly without a feeding chamber in the entry area. All factory John Deere rolls have the same length flutes and therefore a continuous overlap in the entry area, which creates a wall of rotating steel and prevents the the entry of cornstalks.

Mechanically, this flawed design results in the premature wear in the first few inches of the stalk roll, while the remaining length of the blades stay in “like new” condition since stalks cannot travel further up the row unit.

Cornstalks CANNOT engage with factory rolls or become processed due to the continuous overlap in entry area.

OEM stalk snapper problems defined

CALMER SOLUTION

Patented “Open window” Feeding Chamber

Through in integration of multi-length blades, the Calmer BT Chopper® Stalk Roll is the only stalk roll on the market with a patented “open window” feeding chamber, which enables corn stalks to travel efficiently into the row unit to become processed.

This design performs in all crop conditions, guarantees the traction of stalks for processing, results in longer stalk roll life, reduces low ear snap, and prevents the bulldozing of stalks at the end rows.

Cornstalks EASILY engage with Calmer’s patented “open window” feeding chamber to become processed.

OEM entry window problems in snapper rolls
OEM entry window problems in snapper rolls
wear problems in OEM stalk rolls

OEM PROBLEM

NON-AGGRESSIVE FLUTES

 Limited Residue-to-Soil Contact

Straight-fluted knife rolls for John Deere 40 and 90 corn heads have too much overlap in the entry area, which prevents cornstalks from engaging properly with the flutes to become processed. This hesitation results in stalks and ears passing below the corn head without being managed.

Failing to properly process cornstalks prevents residue-to-soil contact, leading to the immobilization of important nutrients on the soil surface, slower degradation rates and leaves a wet mattress of residue in the spring. 

Cornstalks failed to enter the knife chamber, resulting in little residue-to-soil contact and slow decomposition rates.

CALMER SOLUTION

10 intermeshing Razor-sharp blades

Superior Residue-to-Soil Contact

During rotation, the shortened flutes on the Calmer BT Chopper are timed to create 2, 4-inch feeding chambers for an efficient handoff of the stalk into the 17 1/2-inch knife chamber to be processed.

In the knife chamber, 20 intermeshing, razor-sharp blades cut, chop, and shear cornstalks into confetti-like pieces. This process exposes the pith of the stalk and places the residue strategically over the row for superior residue-to-soil contact, accelerated decomposition, easier planting and higher yields!

Cornstalks are easily engaged and processed for superior residue-to-soil contact and rapid decomposition..

OEM PROBLEM

Straight STRIPPER PLATES

Factory straight stripper plates are not formed to match the natural shape of the bottom side of the corn ear, which causes kernel loss upon impact by displacing all the energy on one kernel.

Also, because these plates don’t match the curvature of the ear leaf, the ear shank cannot get close enough for the stalk roll blades to grasp and process it at the corn head. This results in the husk staying attached to the ear and sends it and more material other than grain (MOG) into the combine.

Straight stripper plates don’t match the bottom portion of the corn ear, increasing kernel loss and trash intake.

CALMER SOLUTION

Patented Multi-Zone Beveled Stripper Plates

Calmer’s Patented Multi-Zone Beveled Stripper Plates are straight in the front retrieving area to reduce ear wedging and beveled in the stripping area to allow the stalk rolls to engage more ear shanks, husks, and leaves, reducing trash intake by an average of 33%. 

Calmer’s Multi-Zone Beveled Stripper Plates emulate the rounded butt of the corn ear. This does a better job at pushing more kernels toward the cob, thus reducing kernel loss.

These beveled stripper plates have a weld hardened surface for extended life.

 

Calmer Beveled Stripper Plates Minimize Kernal Loss

Calmer’s Beveled Stripper Plates push more kernels toward the cob, reducing butt shelling and trash intake.

OEM PROBLEM

Excessive Gathering Chain Speed

With genetic enhancements, today’s corn hybrids are taller and drier and therefore more brittle during harvest time. Prior to 2008, John Deere corn heads utilized speed ratios from the 1960s that used fast gathering chain speeds.

These fast gathering chain speeds often cause the gathering chain lug to shear or break off the top of the plant before the stalk rolls have a chance to pull it below the stripper plates. The gathering chain lug then takes the broken portion of the plant and pushes it into the cross auger, eventually resulting in a LARGE PILE OF FLUFF.

CALMER SOLUTION

patented slow down kit

Calmer’s Patented 6-Tooth Gathering Chain Drive Sprockets slow down just the gathering chains by a full 25%. This will help eliminate the pile of fluff that builds-up on a dry afternoon. Studies have shown Calmer’s smaller drive sprocket can also help reduce trash intake by an average of 61%!

These slower chain speeds allow the stalk rolls to make additional revolutions in order to fully process the plant at the corn head before the gathering chain lug can break it off. 

Calmer sends a larger 9-Tooth Idler Sprocket to replace factory 8-tooth idler sprockets to reduce wear on the idler block and increase the chain lug’s grabbing and conveying ability in various crop conditions. 

 

Multi Zone Beveled Stripper Plate Calmer Kit

Get MORE than you bargained for this fall with Calmer’s BT Chopper® and Residue Management Upgrade Kits

With Calmer Upgrade Kits, you’re getting more than just corn head parts, you’re getting peace of mind that your residue management and corn head problems are solved for good during harvest.

 

Agronomic and Mechanical Advantages

Mechanical Advantages

    • Compatible with all Tillage Systems
    • 25% Less Hp Needed than with Chopping Heads
    • Superior Cornstalk Flow to Engagement
    • Better Ear Separation
    • Less Tire Wear
    • Less Butt Shelling
    • Increased Harvesting Speeds (Achieved through a combination of installing Calmer® products and proper combine settings)
    • Lower Spread Load

Agronomic Advantages

    • Unmatched Residue Decomposition
    • Warmer Soils
    • Drier Soils
    • Increased Earthworm Populations
    • Reduced Nitrogen Penalty
    • Easier Planting
    • Higher Yields

Still not convinced?

Look at the Benefits on The Ground

reduce a management pass across the field and set-up your spring soils for maximum yield production.